Bitumen and Bitumen Emulsions

Dwarkesh Chemicals Pvt. Ltd. offers a comprehensive range of  Bitumen and Bitumen Emulsions for road construction, infrastructure development, industrial applications, waterproofing, and other specialized uses.

Our sister concern,  Jainam Alternate Energy Private Limited (formerly known as  Pithampur Petro Pharma Private Limited), is a flagship company of the  Jainam Group, headquartered in Ahmedabad, Gujarat, India. The company operates a dedicated manufacturing facility at Pithampur, District Dhar, Madhya Pradesh, for the processing and manufacture of various grades of Bitumen and Bitumen Emulsions.

Backed by a professionally qualified and experienced team with more than three decades of expertise in specialty oils and petroleum products, the manufacturing facility produces a wide range of bituminous products designed for diverse infrastructure and industrial requirements.

Our Bitumen & Bitumen Emulsion Products

Our product portfolio includes:

  • Paving Grade Bitumen
  • Industrial Grade Bitumen
  • Bitumen Emulsion for Road Construction
  • Crumb Rubber Modified Bitumen (CRMB)
  • Polymer Modified Bitumen (PMB)
  • Waterproofing Materials & By-products
  • Asphaltoseal
  • Bitumen
  • Oxidised Bitumen

Paving Grade Bitumen

IS 73:2006

Paving Grade Bitumen is a straight-grade bituminous binder widely used for  road construction, road maintenance, airfields, and other infrastructure applications. Common penetration grades include  60/70 and 30/40, depending on the required pavement performance and application.

Straight-grade bitumen is obtained as a residue from the crude oil distillation process. The refinery-produced bitumen is further processed under controlled conditions to achieve the required properties and specifications for paving applications.

Our paving-grade products are designed to provide suitable performance across varying temperature and traffic conditions, helping improve pavement durability and resistance to common problems such as cracking and rutting.

VG-30 Bitumen

VG-30 Bitumen is a viscosity-grade bitumen primarily used for the construction of  heavy-duty roads and pavements subjected to substantial traffic loads. It can be used as an alternative to 60/70 penetration-grade bitumen in suitable applications.

VG-30 provides a balanced combination of viscosity and temperature performance, making it suitable for road construction in a wide range of climatic and traffic conditions.

VG-40 Bitumen

VG-40 Bitumen is a higher-viscosity grade designed for  highly stressed pavement locations, including road intersections, toll plazas, truck parking areas, and other locations exposed to heavy traffic and high loading conditions.

Its higher viscosity helps produce stiffer bituminous mixes, improving resistance to  rutting, shoving, and deformation under heavy traffic and elevated pavement temperatures.

Advantages of Viscosity Grade Bitumen

Viscosity Grade (VG) Bitumen provides several advantages over conventional penetration-grade classification:

  • Based on fundamental engineering properties rather than primarily empirical measurements.
  • Viscosity is evaluated at  60°C and 135°C, providing a better understanding of binder behaviour at service and construction temperatures.
  • Helps pavement engineers and contractors select binders based on expected field performance.
  • Provides better control over  mixing and compaction temperatures.
  • Minimum viscosity requirements at 135°C help reduce the possibility of tender mixes during construction.
  • Suitable for evaluating binder behaviour across different temperature ranges associated with pavement performance.
  • Simplifies quality evaluation compared with the larger number of tests traditionally associated with penetration-grade systems.
  • Helps improve pavement performance under varying traffic and climatic conditions.

Industrial Grade Bitumen

IS 702

Industrial Grade Bitumen is produced by further processing straight-grade bitumen under controlled conditions. The extended processing modifies the material's penetration and softening characteristics, producing  oxidised or blown bitumen with properties suitable for a wide range of industrial applications.

Industrial-grade bitumen is available in different grades based on  softening point and penetration values, including grades such as  85/25, 90/15, and 115/15, subject to applicable specifications.

Applications of Industrial Grade Bitumen

Industrial Bitumen and Oxidised Bitumen are used in applications such as:

  • Waterproofing
  • Damp-proofing
  • Acid and alkali-resistant coatings
  • Sub-flooring
  • Canal lining
  • Road construction
  • Joint fillers and sealants
  • Lamination
  • Battery sealing
  • Cable-jointing compounds
  • Paint manufacturing
  • Printing inks
  • Industrial coatings
  • Other specialty industrial applications

Bitumen Emulsion

Bitumen Emulsion is a dispersion of bitumen droplets in an aqueous phase, stabilized using suitable emulsifying agents. It provides a workable form of bitumen that can be applied at or near ambient temperatures, making it particularly useful for  road construction, road maintenance, surface treatment, and repair applications.

Bitumen emulsions are available in different types, including  Anionic, Cationic, and Nonionic emulsions. The appropriate emulsion depends on factors such as aggregate characteristics, climatic conditions, application method, and project requirements.

Cationic Bitumen Emulsions are widely used because of their strong adhesion to mineral aggregates and suitability for a broad range of road construction and maintenance applications.

Bitumen Emulsion for Road Construction

Bitumen is one of the most widely used binding materials in  road construction and maintenance. When mixed with mineral aggregates, bitumen provides binding properties while the aggregate provides structural strength.

Conventional bitumen requires heating to achieve suitable workability.  Bitumen Emulsion provides an alternative by dispersing bitumen in water, allowing it to be applied under suitable conditions without the need to heat the bitumen to conventional hot-mix temperatures.

This makes Bitumen Emulsion a versatile solution for road maintenance and construction applications, particularly where ease of application, workability, and reduced heating requirements are important.

Types of Cationic Bitumen Emulsion

As per  IS 8887:2004, various grades of Cationic Bitumen Emulsion are manufactured for specific road construction and maintenance applications.

RS-1 – Rapid Setting

RS-1 Bitumen Emulsion is recommended for applications such as  tack coating, where rapid breaking and adhesion are required.

RS-2 – Rapid Setting

RS-2 Bitumen Emulsion is commonly used for  surface dressing and grouting applications.

MS – Medium Setting

MS Bitumen Emulsion is suitable for applications including  road repair, surface dressing, and penetration macadam.

SS-1 – Slow Setting

SS-1 Bitumen Emulsion is used for applications such as  prime coats, crack sealing, and fog sealing, depending on project requirements.

SS-2 – Slow Setting

SS-2 Bitumen Emulsion is suitable for  slurry seals, road mixes, and selected prime-coat applications.

Advantages of Bitumen Emulsions

Bitumen Emulsions offer several practical advantages for road construction and maintenance:

  • Can be applied under suitable conditions on  damp surfaces and wet aggregates.
  • Enables road repair and maintenance work with reduced heating requirements.
  • Provides effective tack and adhesion under appropriate application conditions.
  • Suitable for a wide range of  road construction and maintenance applications.
  • Can be used across different seasons with appropriate grade selection and application practices.
  • Requires significantly less heating compared with conventional hot-applied bitumen, helping reduce energy requirements and associated emissions.
  • Offers good storage stability when stored in suitable, clean and properly maintained tanks or containers.
  • Available in different grades and setting characteristics for specific applications.
  • Provides improved handling and workability for various road maintenance processes.

Quality Bitumen Solutions for Infrastructure & Industry

Dwarkesh Chemicals Pvt. Ltd. provides a wide range of  Bitumen, Industrial Bitumen, Paving Grade Bitumen, Oxidised Bitumen, and Bitumen Emulsions for infrastructure, road construction, maintenance, and industrial applications.

Our product range is designed to meet diverse customer requirements, with suitable grades available for  heavy-duty pavements, road maintenance, waterproofing, industrial applications, and specialty bituminous products.